With 8 dedicated encapsulation suites, we can offer some of the highest production outputs in the industry.

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• Manufacture of up to 12 million capsules per day

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• Fully automated systems for high speed runs. 6 High speed automatic lines including integrated polishing and metal detection.

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• 3 Semi-automatic encapsulators for lower volumes, excipient-free as well as difficult to encapsulate products and Probiotics.

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• #000, #00, #00EL, #0, #0EL, #1, #3 capsule sizes available, HPMC (Vegetarian), Gelatin, Pullulan, Delayed release and TiO2-free coloured capsules available.

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• Liquid (oil-based) ingredients and fat soluble Vitamins

• Low MOQs and fast lead time

• Beadlets or Micro-encapsulated ingredients.

• Combination Liquid and Beadlet capsules

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Nutra Direct have 8 high speed tablet presses, currently manufacturing over 4 billion tablets per year, with machinery from renowned suppliers such as Bosch, Romaco Kilian and PTK.

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• Various tooling sizes, plus ability to order bespoke tooling on short lead times.

 

• Integrated de-dusting and metal checking.

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• Ability to tablet formulas without traditional excipients such as Magnesium Stearate

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• Flavoured chewable tablets, including Fat Burners, Multivitamins and Energy tablets.

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• Clear and coloured coating, including Titanium Dioxide-free films via large batch tablet coaters

Fully automated Effervescent manufacture, available in a variety of delicious natural flavours and colours.

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• Sugar-free Effervescents, with options for stable/non-reactive formulations, increasing packaging options

• High automation Tube Filling line, available in 10, 15 and 20 per tube packing options

• Options for fully printed tubes (MOQ 50k)

• Incredible flavour profiles and custom development options

UK Manufactured Gummies, with MOQs starting at just 250k pieces.

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• Gelatin or Vegan/Pectin-based Gummies

 

• Ready made formulas

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• On-site Innovation center and NPD machines ready for scale-up trials

• Small and large scale manufacturing lines to assist with smaller MOQs and with larger runs

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• Numerous flavours and colour options

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We can offer a complete powder service, from formulating, to flavouring to blending, to filling.

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• Stock range of formulations available on lower MOQ's

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• Bespoke formulations and development service available. We stock over 2000 ingredients, but can always source new and exciting products.

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• 6 Blenders, ranging from 100kg to 3 tonnes per blend. We utilise tumble blenders, IBC blending systems, Ribbon blenders and 3D mixers to ensure the correct mix is applied to the right formulation.

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• Fully automated tub filling from 500ml to 11L, for high speed runs.

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• Pouch filling, including semi and fully automated filling lines with automated opening, filling, scoop insertion and sealing.

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• Single serving sachet filling, including plain and printed laminates.

Once we have manufactured your products, we can then pack them into suitable containers.

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• 3 capsule/tablet counters, including two fully automated Countec 16-channel, 2 head lines with automatic rotary capping, capable of filling over 25,000 pots per day.

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• 1 semi-automatic counter capable of filling "postal packs" and pouches.

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• State of the art label applicators, ensuring a straight, smooth label.

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• High speed IMA Blister packing machine.

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• Foil printing for quick turnaround on blister foils.

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• In-house CMYK high resolution digital label printing, ensuring complete control and quick lead times.